PLC Programming, HMI Development & Industrial Robotics
We develop control systems, operator interfaces, and robotic applications for industrial automation. Our engineers work across multiple platforms and protocols to implement reliable, maintainable solutions that integrate with your existing infrastructure.
Core Services
Three service areas covering the full automation stack—from control logic to operator interface to robotic execution
PLC Programming
Control logic development for discrete manufacturing, process control, motion systems, and safety applications
- Multiple PLC platform support
- Structured programming methodologies
- Process & motion control expertise
HMI Development
Operator interfaces following ISA-101 standards with alarm management, trend displays, and process visualization
- User-centered design approach
- Multiple HMI platform support
- Advanced visualization features
Industrial Robotics
Robot programming for material handling, assembly, welding, and inspection with PLC integration and vision systems
- Multi-vendor robot programming
- Vision system integration
- Collaborative robot applications
PLC Programming & Control Systems
We program PLCs using IEC 61131-3 languages for discrete and continuous process control, implementing modular architectures designed for long-term maintainability and future expansion.
Programming Capabilities
Structured Programming Methodologies
Ladder logic, structured text, SFC, and FBD—selected based on application requirements
Process Control Expertise
PID control, advanced process algorithms, batch control
Motion Control Integration
Coordinated multi-axis motion, electronic gearing, camming profiles
Safety System Implementation
SIL-rated safety controllers, safety network integration, risk assessment
PLC Platforms We Support
ControlLogix, CompactLogix
S7-1200/1500, TIA Portal
Modicon M340/M580
TwinCAT 2/3, EtherCAT
CJ/CP Series, Sysmac
Q Series, iQ-R, GX Works
System Integration
Integration with enterprise systems, databases, and network protocols:
HMI & SCADA Development
Operator interfaces designed for situational awareness and rapid response. We follow ISA-101 standards to reduce cognitive load and support effective decision-making during normal and abnormal operations.
HMI Design Philosophy
High-Performance HMI Standards
Optimized for fast detection of abnormal conditions and reduced operator response time
ISA-101 Standards Compliance
Standardized navigation, alarm rationalization, and screen hierarchy per ISA-101
User-Centered Design
Screen layouts based on operator workflow analysis and task requirements
Visualization Features
HMI Platforms We Support
FactoryTalk View SE/ME
WinCC, TIA Portal HMI
InTouch, System Platform
Ignition SCADA
Industrial Robotic Programming
Robot programming across multiple platforms with integration to PLCs, vision systems, and safety circuits. We handle kinematics, path planning, I/O coordination, and production optimization.
Application Types
Material Handling
Pick-and-place, palletizing/depalletizing, machine tending
Assembly Operations
Precision assembly, fastening, press-fitting
Process Applications
Dispensing, welding, cutting, painting
Testing & Inspection
Automated quality control, dimensional verification
Collaborative Applications
Human-robot collaborative workstations
Robot Platforms We Support
IRC5 controllers, RAPID
R-30iB controllers, TP/Karel
KR C4 controllers, KRL
Collaborative robots, PolyScope
DX/FS/NX controllers
Epson, Stäubli, Denso
Robotic Capabilities
System Benefits
Expected outcomes from properly integrated robotic systems:
Increased Throughput
Robots operate continuously with consistent speed and precision
Enhanced Quality
Repeatable positioning and process consistency
Improved Safety
Removes personnel from hazardous operations
Data Collection
Cycle time, fault logging, and production count data
Implementation Process
Standard project methodology from requirements through commissioning and training
Discovery & Assessment
Requirements gathering, site survey, and system architecture review. We document existing equipment, communication protocols, I/O counts, and integration points. Results in functional specification and preliminary design.
System Architecture & Design
Control system architecture, network topology, and hardware selection. Design considerations:
- • Redundancy requirements and failover strategies
- • I/O capacity and future expansion
- • Access for troubleshooting and maintenance
- • Network segmentation and access control
Development & Implementation
Program development following structured methods with version control:
- • Function blocks and AOIs for code reuse
- • Consistent tag naming per ISA-88 or site standards
- • Built-in diagnostics and error handling
- • Inline comments and separate design documentation
HMI Design & User Experience
HMI development with operator input and usability testing:
- • Clear process visualizations
- • Logical navigation hierarchies
- • Actionable alarm management
- • Real-time trending and data analysis
Testing & Validation
Multi-phase testing and validation:
- • Factory acceptance testing with documented test procedures
- • Emulation and virtual commissioning where applicable
- • Site acceptance testing before production handoff
- • Performance verification at rated throughput
Training & Handover
Knowledge transfer and documentation:
- • Operator training on HMI functions and procedures
- • Technical training for maintenance on troubleshooting
- • As-built drawings, program backups, and manuals
- • Remote support and on-site service availability
Industry Experience
Food & Beverage Processing
Batch control, CIP systems, packaging automation
Pharmaceutical Manufacturing
Validated control systems, 21 CFR Part 11 compliance
Water/Wastewater Treatment
SCADA integration, remote monitoring, regulatory compliance
Oil & Gas
Safety instrumented systems, remote terminal units
Discrete Manufacturing
Assembly line automation, robotic cells, OEE optimization
Automotive
Robot-based assembly, automated testing, flexible manufacturing
Electronics
High-precision assembly robotics, vision-guided placement
Building Automation
HVAC control, energy management, integrated security systems
UL Certified
Design and fabrication of UL508A, 698A, and 1203, industrial control panels, and control for use in hazardous locations
ISO 9001:2015
Certified Quality Management Systems and Manufacturing processes